■機床整體架構采用龍門(mén)式結構,確保了機床的高剛性和高穩定性。
■機床底座采用分離式水箱設計,方便用戶(hù)清理冷卻液沉淀物質(zhì)。
■主軸往復運動(dòng)采用高性能液壓伺服閉環(huán)控制技術(shù),往復速度可實(shí)現無(wú)級調速,響應速度快。
■珩磨砂條漲縮裝置為液壓雙進(jìn)給結構,采用液壓比例控制技術(shù)實(shí)現壓力閉環(huán)控制。
■機床工作臺采用高精度雙工位液壓回轉工作臺,單軸雙工位模式,工作輔助時(shí)間為零。
■采用高性能運動(dòng)控制器,運行穩定可靠。
■集成操作平臺,配置TFT彩色液晶觸控面板。專(zhuān)為珩磨加工定制的人機界面更具人性化。
■集中潤滑系統間歇供油,延長(cháng)滑動(dòng)部件使用壽命。
■ Gantry frame of machine ensures high rigidity and stability. The high quality grey cast iron base has good vibration absorbing ability.
■ Machine base using separate water tank design, user-friendly coolant clean up sediment.
■ A high performance hydraulic servo technique which is a closed-loop control of position and speed is used for spindle reciprocation. Therefore infinite variable speed and quick response speed are realized.
■ Honing extension system is in hydraulic double-feed design, in which constant pressure closed-loop control is Ensured by use of proportionally controlled technique.
■ The machine table is duplex hydraulic rotary table, single axis duplex position mode, the work auxiliary time is zero.
■ The machine is controlled by high-performance motion controller, stable and reliable operation.
■ Integrated platform, with TFT liquid crystal color touch panel. The human-machine interface especially made for honing shows humanistic feature.
■ Intermittent oil lubrication system, to extend the service life of the sliding member.
液壓系統采用雙變量泵,主軸往復液壓控制與其他液壓控制分離,并采用油冷機強制冷卻,保證液壓油溫度恒定。
■Double variable pump is used in hydraulic unit. Hydraulic control of spindle reciprocation system is separated from control for other systems. Forced cooling is supplied for hydraulic unit by an oil cooler, which guarantees constant temperature oil.
■機床冷卻系統為循環(huán)冷卻,采用雙油箱設計,磁分式紙帶過(guò)濾機兩級過(guò)濾,并使用油冷機強制冷卻。
■ Machine tool cooling cycle cooling system, dual fuel tank design, magnetic tape filter two-stage filtration fraction, and an oil cooler forced cooling.
■機床夾具采用上下移動(dòng)式膠套包容夾具結構,具有失壓保護檢測裝置,也可訂制油缸壓緊結構式夾具等。
■Up and down moving chucking with inclusive rubber sleeve has voltage loss protection and detection function. Cylinder compressed type of chucking or other tailor-made types may be used.
■機床配置東京計量在線(xiàn)自動(dòng)測量系統以保證珩磨工件尺寸一致性。
■ Machine configuration online automatic measuring system from Tokyo Seimistu ACCRETECH to ensure honing workpiece size consistency.
■往復比例伺服閥由力矩馬達驅動(dòng),具有良好的動(dòng)態(tài)性能,且不受系統壓力的影響。
■Reciprocally proportional servo valve driven by a torque motor, has a good dynamic performance, and is not affected by system pressure.
■主軸旋轉運動(dòng)采用伺服主軸電機驅動(dòng),可實(shí)現無(wú)級變速。主軸轉速通過(guò)電機編碼器檢測,實(shí)現速度閉環(huán)控制。
■The spindle is driven by a servo motor; it rotates and outputs infinite variable speed. Detected by motor encoder, the spindle rotation is a closed-loop control.
EDHM18系列高性能珩磨機 規格參數
項目
|
EDHM16E
|
EDHM18
|
EDHM18T
|
珩孔直徑范圍
|
Φ70mm~Φ160mm
|
Φ70mm~Φ180mm
|
主軸最大往復行程
|
600mm
|
800mm
|
最大珩孔深度
|
380mm
|
460mm
|
主軸旋轉方式
|
變頻電機
|
伺服主軸電機
|
主軸轉速范圍
|
10-300r/min
|
主軸往復形式
|
液壓伺服開(kāi)環(huán)控制
|
液壓伺服閉環(huán)控制
|
主軸往復速度
|
2.5-30m/min
|
珩磨頭進(jìn)給方式
|
液壓比例定壓雙進(jìn)給
|
粗精進(jìn)給推桿最大行程量
|
30mm
|
工作臺驅動(dòng)方式
|
液壓轉臺/電動(dòng)轉臺/自動(dòng)線(xiàn)
|
移動(dòng)工作臺/自動(dòng)線(xiàn)
|
工作臺工位數
|
轉臺:2 自動(dòng)線(xiàn):1
|
可編程多工位
|
工作臺分度時(shí)間
|
液壓轉臺:4.5s / 電動(dòng)轉臺:2.81s
|
可編程
|
工作臺定位精度
|
液壓轉臺:±4“ / 電動(dòng)轉臺:±30”
|
0.01mm
|
工作臺尺寸
|
Φ650mm
|
Φ720mm
|
400X1000mm
|
加工精度
|
圓柱度:≤0.01mm ,粗糙度:Ra0.2 μm
|
電氣控制系統
|
歐姆龍PLC
|
西門(mén)子運動(dòng)控制器
|
液壓系統
|
11KW雙聯(lián)變量泵,配油冷機
|
冷卻系統
|
分離水箱、磁輥紙帶兩級過(guò)濾恒溫冷卻系統、配油冷機
|
潤滑系統
|
集中定量自動(dòng)潤滑
|
氣動(dòng)系統
|
標準氣動(dòng)控制系統,配空氣過(guò)濾裝置
|
測量系統
|
國產(chǎn)量?jì)x
|
日本東京量?jì)x,在線(xiàn)測量
|
珩磨頭及珩磨連桿
|
雙進(jìn)給珩磨頭,珩磨砂條漲縮壓力分級可控
|
珩磨夾具
|
上下移動(dòng)式膠套包容夾具,可選配下壓式油缸
|
夾具夾緊方式
|
通過(guò)氣動(dòng)三通閥控制冷卻液由膠套夾緊,選配油缸壓緊
|
冷卻閥控制方式
|
氣動(dòng)三通閥控制打開(kāi)關(guān)閉
|
機床防護
|
全封閉式防護罩
|
工作燈
|
節能型機床工作燈
|
機床噪聲
|
<75db
|
機床顏色
|
機座:深灰色、其他:白色
|
機床總功率
|
30KVA
|
機床凈重
|
約9500KG
|
機床外形(長(cháng)×寬×高)
|
1760×2450×5665 mm
|